SWISCA's ROMIL Wins Prestigious Product Showcase at IAOM Expo

ROMIL - Image film & technical explanation

Roller Mill Drive – Whitepaper ROMIL

National Future Day 2023

5 years SWISCA anniversary

Accuracy down to the Kernel. Our weighing systems operate with the highest accuracy. The innovative drive technology guarantees consistent and energy-efficient production processes. State-of-the-art control technology ensures complete traceability and controlled yields – all of this, while maintaining top sanitation levels.

一穂に至るまで正確であること。弊社の計量システムは、最高の精度で動作します。革新的な駆動技術により、一貫したエネルギー効率の高い生産工程を保証します。最新の制御技術により、完全なトレーサビリティと歩留まりを実現し、衛生基準を維持します。

計量システム

到颗粒的精度！我们的称重系统以最高的精度运行。创新的驱动技术保证了生产工艺的连续和节能。最先进的控制技术确保了完整的追溯和可控的出率，同时生产过程保持最高的卫生程度。

称重系统

Auf das Korn genau. Unsere Verwiegesysteme arbeiten mit höchster Genauigkeit. Die innovative Antriebstechnik garantiert die Stabilität der energieeffizienten Produktionsverfahren. Die modernste Steuerungstechnologie sichert die lückenlose Rückverfolgbarkeit und die kontrollierte Ausbeute – das alles selbstverständlich mit grösster Lebensmittel-Sicherheit.

Verwiege-Systeme

Precisión hasta el último grano. Nuestros sistemas de pesaje funcionan con la máxima precisión. La innovadora tecnología de accionamiento garantiza la estabilidad de los procesos energéticamente eficientes. La tecnología de control de última generación garantiza una trazabilidad completa y un rendimiento controlado, todo ello con la máxima seguridad alimentaria.

Sistemas de pesaje

Précision jusqu'au grain. Nos systèmes de pesage fonctionnent avec la plus grande précision. La technologie d'entraînement innovante garantit des processus de production cohérents et économes en énergie. Une technologie de contrôle de pointe assure une traçabilité complète et des rendements contrôlés - tout cela, en maintenant des niveaux d'hygiène élevés.

Systèmes de pesage

Preciso in base alla grana. I nostri sistemi di pesatura lavorano con la massima precisione. L'innovativa tecnologia di azionamento garantisce la stabilità dei processi produttivi ad alta efficienza energetica. La più moderna tecnologia di controllo assicura una tracciabilità completa e una resa controllata, il tutto, ovviamente, con la massima sicurezza alimentare.

Sistemi di pesatura

Weighing systems

Grano

Differential Dosing Scale

For continuous dosing of grain

Micro

Micro Differential Dosing Scale

For continuous metering of small components and additives

Cervo

Hopper Scale

For legal-for-trade batch weighing of grain and finished products

Insca

Silo Scale

For legal-for-trade batch weighing of grain

Floba

Quantity Controller

For optimal Grist blending 

Macro

For continuous dosing and blending of finished products

Basca

Batch Scale

For accurate batch weighing in mixing and bakery plants

Every ear of grain counts. Raw materials are not only the most significant cost factor in grain processing. They are also becoming an increasingly scarce commodity. We are committed to optimize our process technology to maximize Production Yields and Product quality of Mother Nature's most precious Food precuts. Saving energy at the same time makes the process even more rewarding.

穀物の一穂一穂を大切にする。原材料は、穀物加工における最大のコスト要因であるだけでなく、ますます希少価値が高まっています。原材料は、穀物加工における最大のコスト要因であるだけでなく、ますます希少な商品となりつつあるのです。黄金の穀物の穂は、ますます価値を増しています。この事実が私たちの使命です。私たちは、プロセスの最適化を社会的使命として理解し、最大の収穫量、最大の食品安全、最高のエネルギー効率を念頭に置いています。

工程機器

Jede Ähre zählt. Die Rohstoffe sind in der Getreideverarbeitung nicht nur der grösste Kostenfaktor. Sie werden auch ein immer knapperes Gut. Die goldene Ähre wird immer wertvoller. Diese Tatsache ist unser Auftrag: Wir verstehen die Optimierung unserer Prozesse auch als gesellschaftlichen Auftrag – und haben dabei den maximalen Ertrag, die grösste Lebensmittelsicherheit und die beste Energieeffizienz vor Augen.

Prozess-Equipment

Cada grano cuenta. Las materias primas no son solo el mayor factor de costo en el procesamiento de granos. También se están convirtiendo en un bien cada vez más escaso. Estamos comprometidos a optimizar nuestra tecnología para maximizar los rendimientos de producción y la calidad del producto con la mayor seguridad alimentaria y la mejor eficiencia energética.

Equipos de proceso

Chaque grain compte. Les matières premières ne sont pas seulement le facteur de coût le plus important dans le traitement des céréales. Elles deviennent également une denrée de plus en plus rare. Nous nous engageons à optimiser notre technologie de traitement afin de maximiser les rendements de production et la qualité des produits alimentaires les plus précieux de Mère Nature. En économisant l'énergie, le processus est encore plus gratifiant.

Équipement de processus

Ogni spiga di grano è importante. Le materie prime non sono solo il principale fattore di costo nella lavorazione dei cereali. Inoltre, stanno diventando un bene sempre più scarso. La spiga d'oro sta diventando sempre più preziosa. Questa è la nostra missione: consideriamo l'ottimizzazione dei nostri processi anche una missione sociale e abbiamo in mente la massima resa, la massima sicurezza alimentare e la migliore efficienza energetica.

Apparecchiature di processo

每一粒粮食都非常重要！在粮食加工行业中，原料不仅仅是最重要的成本因素，也成为越来越稀缺的商品。我们全力投入都优化工艺技术，提高出率和产品质量。利用好大自然珍贵物产的同时节省能源，这样的工艺将更有意义。

工艺设备

Process Equipment

Doswa

Liquid measurement system

For precise dosing of dampening- or chlorinated water

Dampe

Grain dampening system

Distributes and controls  uniform grain surface dampening process. Energy saving and highly accurate

Romil

Roller Mill

Experience next generation milling technology

Supposedly small things can have big effects. Every cogwheel is important for a movement to last and work efficiently. When it comes to our components, we are very precise. when it comes to our components, we are very meticulous. Our components are often part of a large production unit and contibute to reliable and long-lasting operations. 

小さなものから大きな効果を生む。動作が長持ちして効率よく動くためには、歯車の一つひとつが重要です。そして、弊社の部品に関しても、非常に精密です。弊社の部品は、信頼性が高く、長持ちするプラントのための大きなユニットの一部なのです。

部品

小事情，大影响！每个齿轮对机芯持久和高效运转都很重要。我们的组件必须高精密，我们一丝不苟。我们的组件是大型生产的一部分，有助于可靠和持久的运转。

设备配件

Vermeintliche Kleinigkeiten zeigen grosse Wirkungen. Jedes Zahnrad ist wichtig, damit ein Uhrwerk langlebig und effizient arbeitet. Und ja, bei unseren Komponenten sind auch wir sehr präzis. Unsere Komponenten sind Teil einer grösseren Einheit für eine verlässliche und langlebige Anlage.

Komponenten

Cosas pequeñas desencadenan grandes efectos. Cada engranaje es importante para que un movimiento funcione de manera eficiente y perdure en el tiempo. Cuando se trata de nuestros componentes somos muy meticulosos y precisos. Nuestros componentes forman parte de una gran unidad de producción y contribuyen a operaciones fiables y duraderas.

Componentes

Les petites choses peuvent avoir de grands effets. Chaque roue dentée est importante pour qu'un mouvement dure et fonctionne efficacement. Lorsqu'il s'agit de nos composants, nous sommes très précis. lorsqu'il s'agit de nos composants, nous sommes très méticuleux. Nos composants font souvent partie d'une grande unité de production et contribuent à un fonctionnement fiable et durable. 

Composants

Si suppone che le piccole cose abbiano un grande effetto. Ogni ruota dentata è importante perché il movimento funzioni in modo duraturo ed efficiente. E sì, anche per quanto riguarda i nostri componenti siamo molto precisi. I nostri componenti fanno parte di un'unità più grande per un impianto affidabile e duraturo.

Componenti

Components

Eflap

Electrical Flap box

For electrically operated diverter valves

Screw

Screw conveyor

Modular screw conveyor designed for the demanding food industry

Wheel

Rotary Feeder

Continuous and controlled product discharge

Bigba

Big Bag Filling Station

Simple and Precise Big Bag Filling

The spirit of the machine. We are taking the smooth interaction of software and hardware of our equipment seriously. We firmly believe that only what is made for each other works in harmony. That's why our equipment design engineers and software developers work in unison for optimal results.

機械に宿る魂。弊社は、ソフトウェアとハードウェアの正確な相互作用に真剣に向き合っています。お互いのために作られたものだけが正しく機能すると、弊社は固く信じています。だからこそ、エンジニアとソフトウェア開発者は手を取り合って仕事をしてます。

自動化

机器的精神！我们认真地使机器的软件和硬件顺畅互动。我们确信，只有硬件和软件和谐机器才能工作，因此我们的机器设计工程师和软件开发人员在一起工作。

自动化

Der Geist in der Maschine. Wir meinen es ernst mit dem präzisen Zusammenspiel von Soft- und Hardware. Wir sind der festen Überzeugung, dass nur das richtig funktioniert, was füreinander gemacht ist. Darum arbeiten unsere Ingenieure und Software-Entwickler Hand in Hand.

Automation

El alma de la máquina. Nos tomamos en serio la interacción precisa de software y hardware. Estamos firmemente convencidos de que sólo lo que está hecho el uno para el otro funciona correctamente. Es por eso que nuestros ingenieros y desarrolladores de software trabajan mano a mano.

Automatización

L'esprit de la machine. Nous prenons au sérieux l'interaction harmonieuse entre le logiciel et le matériel de nos équipements. Nous croyons fermement que seul ce qui est fait pour l'autre fonctionne en harmonie. C'est pourquoi nos ingénieurs concepteurs d'équipements et nos développeurs de logiciels travaillent à l'unisson pour obtenir des résultats optimaux.

Automatisme

Lo spirito nella macchina. Ci occupiamo seriamente dell'interazione precisa tra software e hardware. Siamo fermamente convinti che solo ciò che è fatto per l'altro funziona correttamente. Ecco perché i nostri ingegneri e sviluppatori di software lavorano fianco a fianco.

Automazione

Visca

Control Unit

For reliable scale controls

Next Generation

Advisory

Conception

Realization

Sustainment

Services

Products

Milling Industry

Brewery

Bakery

Industries

At the recent International Association of Operative Millers (IAOM) Expo, all eyes were on SWISCA's booth as they unveiled their first ever roller mill, ROMIL. Amidst stiff competition, ROMIL emerged victorious, clinching the top spot in the highly coveted product showcase.
The ROMIL roller mill, a testament to SWISCA's commitment to innovation and excellence, stood out for its cutting-edge features and revolutionary design. Millers and industry experts were particularly impressed by its innovative features in the areas of feeding, gap adjustment and usability. 

"We are thrilled and honored to receive this recognition from IAOM," said Andreas Kleiner, Head of R&D at SWISCA. "ROMIL represents years of research, development, and dedication to meeting the evolving needs of the milling industry. Winning this award is a validation of our team's hard work and passion for pushing the boundaries of milling technology."

ROMIL stands out with a multitude of features that redefine the roller mill standard. Its servo-controlled gap adjustment, coupled with an electronic handwheel, empowers millers to finely tune milling parameters. The unique feeding unit with distribution screws ensures consistent product feed and a steady mass flow. All these innovations enhance milling processes, ultimately maximizing product quality and yield. Furthermore, ROMIL's robust design and stainless-steel construction guarantee longevity and exceptional hygiene standards, addressing critical considerations for American millers.

IAOM's recognition of ROMIL underscores SWISCA's leading role in milling technology and reaffirms their commitment to innovation. With the rising demand for sustainable milling solutions, ROMIL is poised to transform milling operations globally.

For millers seeking performance and reliability, ROMIL offers a game-changing solution. Its success at IAOM solidifies its status as a beacon of milling technology, setting a new benchmark for industry excellence.


Our two videos about the brand new roller mill – ROMIL. An image film and a video about the technical details.

The crushing of cereal grains has historically been accomplished through pressure and shearing. Approximately 27,000 years ago, grinding stones were first employed for this purpose. Utilizing an oscillating motion of the grinding stone against a stationary surface, the grain trapped in between could be effectively processed.

In many subsequent developments, the principle of maintaining one grinding surface stationary while the other moves relative to it was preserved. This is achieved, for example, through a horizontal or vertical pair of disks, a cone with a counterpart, or a roll with an adjacent counter surface. In all these variations, the stationary mating surface doesn‘t actively engage in the grinding process; it primarily absorbs forces without undergoing movement. This paradigm shifted with the advent of roller grinding in the 18th century.

The movement of the previously stationary counter surface was recognized to offer several advantages. By configuring it as two parallel, counter-rotating rolls operating at distinct speeds, pressure and shear could be precisely controlled as influential variables, independently and purposefully. This setup enabled enhancements such as increased throughput and desired selective grinding. Thanks to many other parameters, multi-stage, sophisticated grinding processes were developed.

From the perspective of machine manufacturers, one aspect of roller grinding stands out: the „overdrive,“ which refers to the coupling of the two roll speeds. The technically straightforward design, consisting of two differently sized intermeshing spur gears at one end of the roll pair, represents an ingenious solution. In the configuration typical for grain roller mills, the slow roll must always be braked to maintain the desired speed ratio. However, if the grinding speed ratio remains constant, the considerable braking force applied to the slow roll can be efficiently transferred back to the fast roll via spur gears.

In a typical roll pair, the fast roll is powered by an electric motor, which in turn drives the slow roll through the material in the grinding gap. The overdrive mechanism prevents the slow roll from reaching the speed of the fast roll and redirects the braking power back to the fast roll. Consequently, a significant amount of mechanical power is effectively circulated.

Measurements indicate that the braking power on the slow roll is notably high in comparison to the power introduced into the roll assembly. On smooth passages, this braking power typically exceeds the grinding power by a considerable margin. Therefore, it is paramount that this excess power is efficiently transferred back to the fast roll.

The rolls become tense due to the ground material and the overdrive. A torque ratio can be calculated from the measured torque on the rolls, which typically falls within a certain range under typical operating conditions for roller mills. The influences on this torque ratio are complex. The braking power is determined by the speed ratio and the above torque ratio:

– The lower the speed of the slow roll compared to the fast roll, the lower the required braking power.
– The greater the tension between the rolls, the greater the required braking power.

Of course, the above does not address the effective grinding power, which is the power converted as the difference between the drive and braking power in the grinding gap.

Pressure can be easily varied during operation by means of a variable grinding gap. Conversely, varying shear, generated by altering the speed ratio during operation, comes at a high cost. This can be achieved by feeding back the braking power with associated losses and/or through a technically complex machine design. As a result, the flexibility gained through a variable speed ratio has often been overlooked, optimized only for specific processes and kept constant for the majority of operations..

The comparison of the two passages indicates that the performance of the reduction passage surpasses that of the break passage, despite its lower grinding capacity. Of course, this also applies analogously to less heavily utilized passages.

Nowadays, the simplest method to incorporate a variable speed ratio during operation is to equip each roll with its own motor and link the corresponding frequency converters in the intermediate circuit This individual roll drive can be configured as a direct drive or as a remote motor with belt drive. In such a system, the braking power from the generator-driven motor of the slow roll is dissipated from the system and reintroduced via the motor on the fast roll. Consequently, the motor on the fast roll must be chosen considerably larger than in a roll package with a fixed speed ratio.

In order to fully utilize the degree of freedom in a roll assembly with a single roll drive, the rated torques or rated power of the components must be sufficiently high. This aspect should not be underestimated. Conversely, there is no need to worry about the generally unknown power flow with fixed overdrive. If the power transmission from the fast roll to the product to the slow roll is high, then the overdrive power is high, resulting in more power being circulated. This does not impact the required drive power and the typical assumptions for power requirements (kW per t/h) used in calculations.

However, this is not the case with the single roller drive. The intricate power transmission in the grinding gap directly affects the required drive and braking power and the selection of component sizes, as the power must be entirely extracted and reintroduced electrically into the assembly. Incorrect drive and braking power can result in reduced throughput, the need to decrease grinding work, or the inability to maintain the optimal speed ratio for the process.

In a grain mill, there are numerous break and reduction passages where a variable speed ratio during operation may not be beneficial. However, variability can be advantageous for specific passages to enable the production of specialized products. For instance, this could include a grist passage where, in extreme cases, the fluting position (back/back to cutting edge/cutting edge) is changed, or a smooth passage where a notably high shear is desired with a high-speed ratio.

Energy efficiency can be achieved through the optimization of the mill diagram and the use of energy-efficient machinery. The recovery of energy, which must first be added to a system, leads to poorer energy efficiency. The power losses are greater with individual roller drive, as energy recovery for this application is not energy efficient.

If the variability of the speed ratio is required for the production of special products, this can be easily implemented for selected passages with individually assigned motors. The technical simplicity and high efficiency of the traditional belt drive transmission are advantageous for an energy-efficient roller mill. In combination with modern product level control and feeding, as well as precise adjustment and stability of the grinding gap through robust roll packages, an overall energy-efficient milling process can be achieved. For technical systems, only the required energy in a suitable form should generally be supplied for optimal energy efficiency.

The trend towards process optimization with sustainable machines in the milling industry not only saves costs and supports millers in their work. Innovativesolutions optimize energy-efficient and food safe processes and thus the work of the operating personnel.

Today, as part of National Future Day, we had the extraordinary pleasure of welcoming a total of 11 students to SWISCA. These enthusiastic young minds represent the promising next generation who are passionate about technology and innovation.

It was inspiring to watch the students immerse themselves in the fascinating world of technology and deepen their curiosity through hands-on experiences with our team of professionals. The lively conversations and exchange of ideas not only helped to spark enthusiasm for innovative technologies, but also provided a glimpse into the future of these talented youngsters.


We hope that this day was not only informative but also inspiring for the students. It is our firm belief that their enthusiasm for technology and innovation will have a positive impact on the future. May their ideas rise like the morning sun and shape a bright future full of creativity and progress. Have fun and success on your future journey!

In September, SWISCA celebrated its fifth anniversary at the AFG Arena. Employees and their families gathered for a festive event that celebrated not only soccer but, above all, the anniversary.

The occasion was a reflection on past successes and, at the same time, an anticipation of the future. We extend our gratitude to our partners, customers, and employees for their support, which was crucial to our success.

With a firm commitment, we strive to deliver outstanding performance in the years to come. We look forward to an even bigger anniversary in five years with an expanded team and a broader range of products. May the future be as promising and successful as the past five years. Once again, heartfelt thanks to everyone who has been part of this exciting journey and contributed to making SWISCA what it is today.

From the system analysis to the cylinder screw

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Our experienced employees stand for swiss quality and perfection reflected in our machines and measuring instruments. They are the heart and soul behind our products. Together we vouch for excellent service, optimal delivery and competent and fair partnerships.

Next Generation

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Industries

Mill systems
for the future

Learn more about our products

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References

Company

Industries

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Products

Company

Industries

Services

Products

Next Generation

Services

Products

Industries

Mill systems for the future

Learn more about our products

Get to know us

References

Company

Industries

Services

Products

Weighing systems

Process Equipment

Components

Automation

Company

Industries

Services

Products

Weighing systems

Process Equipment

Components

Automation

Mill systems
for the future